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Diamond Cutting Tools

Array of Diamond Cutting Tools, PCD and CVDAdvantages of Synthetic Diamond Tools:
  • Increased tool life
  • Ability to cut a wide range of materials
  • Resists chipping in interrupted cuts
  • High material removal rates
  • Reduced cycle time
  • Improved part size control
  • Improved part finish
  • Lower scrap rates
  • Reduced downtime
  • Reduced per part machining costs
  • Less inspection time
We can supply PCD diamond custom made cutting tools per specification for your milling, turning, drilling, counterboring, chamfering and porting applications. We can also recondition and repair existing PCD tools.
Recommended Diamond Applications:

 

Nonferrous Metals
  • Aluminum
  • Silicon-Aluminum Alloys
  • Brass Alloys
  • Bronze Alloys
  • Copper
  • Copper Alloys
  • Lead Alloys
  • Manganese Alloys
  • Presinserted Tungsten Carbide
Abrasive Nonmetals
  • Carbon
  • Ceramics
  • Fiberglass Composites
  • Graphite
Flat tools for turning and milling

 

Product Number I.C. T R Product Shape
TCMW 2(1.5)1 1/4 .094 1/64 Triangular Diamond Cutting Insert
TCMW 3(2.5)1 3/8 .156 1/64
TCMW 3(2.5)2 3/8 .156 1/32
DCMW 2(1.5)1 1/4 .094 1/64 Diamond-shaped Diamond Cutting Insert
DCMW 3(2.5)1 3/8 .156 1/64
CCMW 2(1.5)1 1/4 .094 1/64 Diamond-shaped Diamond Cutting Insert
CCMW 3(2.5)1 3/8 .156 1/64
CCMW 3(2.5)2 3/8 .156 1/32
SCMW 3(2.5)1 3/8 .156 1/64 Square Diamond Cutting Insert
SCMW 3(2.5)2 3/8 .156 1/32
TPG-221 1/4 1/8 1/64 Triangular Diamond Cutting Insert
TPG-321 3/8 1/8 1/64
TPG-322 3/8 1/8 1/32
TPG-431 1/2 3/16 1/32
TPG-432 1/2 3/16 1/32
CPG-421 1/2 1/8 1/64 Diamond-shaped Diamond Cutting Insert
CPG-422 1/2 1/8 1/32
CPG-423 1/2 1/8 3/64
SPG-321 3/8 1/8 1/64 Square Diamond Cutting Insert
SPG-322 3/8 1/8 1/32
SPG-421 1/2 1/8 1/64
SPG-422 1/2 1/8 1/32
SPG-632 3/4 3/16 1/32
DNG-432 1/2 3/16 1/32 Diamond-shaped Diamond Cutting Insert
DNG-433 1/2 3/16 3/64
DNMA-322 3/8 1/8 1/32 Diamond-shaped Diamond Cutting Insert
DNMA-323 3/8 1/8 3/64
TNMA-322 3/8 1/8 1/32 Triangular Diamond Cutting Insert
TNMA-323 3/8 1/8 3/64
SNMA-322 3/8 1/8 1/32 Square Diamond Cutting Insert
SNMA-323 3/8 1/8 3/64
CNMA-432 1/2 3/16 1/32 Square Diamond Cutting Insert
CNMA-433 1/2 3/16 3/64
Application/Machining Guidelines
Material Operation Surface Speed
(Ft./Min.)		 Feed Rate
(In./Rev.)
Aluminum < 12% SI Finish Turning 2000-6000 .003-.008
Rough Turning 2000-6000 .005-.020
Finish Milling 1000-10000 .001-.005
Rough Milling 800-6000 .005-.012
Aluminum >12% SI Finish Turning 1000-3000 .003-.008
Rough Turning 1000-2000 .005-.015
Finish Milling 1000-3300 .001-.005
Rough Milling 1000-2500 .005-.012
Metal Matrix Composites Finish Turning 1000-2400 .004-.010
Rough Turning 800-1500 .005-.020
Finish Milling 1400-2000 .005-.010
Rough Milling 1000-1400 .008-.015
Bi-Metal Aluminum Cast Iron Finish Milling 800-1000 .004-.006
Sintered Tungsten Carbide < 16 CO Finish Turning 50-100 .004-.010
Sintered Tungsten Carbide > 16 CO Finish Turning 75-125 .004-.010
Round tools for porting, counterboring, drilling and chamfering
We can:
  • Alter/Modify PCD Tipped Tools
  • Manufacture Tools from Part Print
  • Manufacture Tools from Tool Print
  • PCD Tool Conversion
  • PCD Tool Reconditioning
  • PCD Tool Redesign
 Diamond-tipped Boring Tools